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    2016 Tesla Model S Problems: What Owners Really Need to Know
    Used EVs·11 min read·By Recharged Editorial

    2016 Tesla Model S Problems: What Owners Really Need to Know

    tesla-model-s2016-model-yearused-ev-buyingbattery-healthev-repairsmcus-and-screensdoor-handlessuspensionrecallsrecharged-score

    Table of Contents

    • Why focus on 2016 Tesla Model S problems?
    • Quick overview: How risky is a 2016 Model S?
    • Big electronic issues: MCU screen and eMMC
    • Those fancy door handles: They’re a known weak spot
    • Suspension, tires, and steering: What to watch
    • Battery and charging on a 2016 Model S
    • Software age, Autopilot, and tech obsolescence
    • Recalls and safety updates for 2016 Model S
    • What it all costs: Repair and ownership budget
    • Pre-purchase checklist for a used 2016 Model S
    • How Recharged helps you shop a 2016 Model S smarter
    • 2016 Tesla Model S problems: FAQ
    • Bottom line: Is a 2016 Tesla Model S worth it?

    If you’re hunting for a bargain luxury EV, a used 2016 Tesla Model S is hard to ignore. Long range, blistering acceleration, access to the Supercharger network, it all sounds great until you start reading about 2016 Tesla Model S problems. This guide walks you through the real-world issues owners see, what’s just internet noise, and how to shop a 2016 Model S with your eyes wide open.

    Where 2016 fits in Tesla history

    The 2016 Model S sits right in the first big generation of Teslas, early enough to have some growing-pain issues, but late enough that many drivetrain bugs had been ironed out compared with 2012–2014 cars.
    Used 2016 Tesla Model S showing door handle and wheel at a public charger
    Many 2016 Model S issues are fixable, but you want to know what you’re buying before you plug in.

    Why focus on 2016 Tesla Model S problems?

    Problem reports for the Model S peaked in the mid‑2010s. One independent analysis of owner complaints shows 2016 and 2015 near the top for reported problems, reflecting Tesla’s rapid growth and evolving hardware in those years. At the same time, Consumer Reports has seen Tesla improve reliability over early years, even restoring recommendations as fixes rolled out for big issues like drive units and electronics.

    So 2016 is a “mixed bag” year: you get more mature hardware than 2012–2014, but you’re still inside the window for some well‑known trouble spots, especially the center screen, door handles, and suspension. The key is understanding which problems matter, which have already been addressed, and which should affect what you’re willing to pay.

    2016 Model S problem snapshot

    ~85–90%
    Typical battery health
    Many 2015–2017 Model S owners report mid‑80s to low‑90s % capacity after ~90–120k miles.
    571
    Problem reports (2016)
    One complaint database lists over 500 problem reports for the 2016 Model S, more than most later years.
    8 yrs
    Battery warranty
    Original 8‑year, unlimited‑mile battery/drive unit warranty means some 2016 packs are still covered in 2026.
    $1.5k–$4k
    Typical big repair
    What owners often pay for items like MCU replacement, multiple door handles, or suspension work out of warranty.

    Quick overview: How risky is a 2016 Model S?

    2016 Model S: Pros and cons as a used buy

    Big value, but you earn it by doing your homework.

    Why shoppers love it

    • Performance: Even non‑performance trims are seriously quick.
    • Range: Competitive real‑world range if the battery’s healthy.
    • Charging: Access to Tesla’s Supercharger network.
    • Price: Deeply depreciated versus new Teslas or German luxury sedans.

    Where the risks live

    • Electronics: First‑gen MCU screens (MCU1) with known memory failures.
    • Hardware: Early flush door handles and some suspension components are failure‑prone.
    • Age: 10‑year‑old car means wear on seals, trim, and charging hardware.
    • Tech: Older Autopilot hardware and infotainment feel dated.

    Treat it like a used German luxury car

    A 2016 Model S can be a steal, but plan for repairs the way you would with a used BMW 7‑Series or S‑Class. You’re trading up-front price for higher potential maintenance.

    Big electronic issues: MCU screen and eMMC

    If you’ve heard horror stories about 2016 Tesla Model S problems, you’ve probably heard about the center touchscreen dying. Early Model S cars, including 2016, use the first‑generation media control unit (MCU1). These units rely on a relatively small embedded memory chip (eMMC). Over years of constant logging, the chip wears out. When it fails, the screen can go black, take minutes to boot, or randomly reboot while driving.

    • Slow, laggy touchscreen; map or media freezing
    • Black screen on startup or after parking overnight
    • Loss of turn‑signal click sounds and HVAC controls
    • Backup camera not appearing or delayed
    • Warning about “center display storage device degraded” (on later software)

    Tesla eventually acknowledged the eMMC wear issue and rolled out an extended warranty/recall program on affected vehicles. Many 2016 cars have already had the MCU repaired or upgraded. Some owners proactively upgrade to MCU2, which adds a faster processor, better responsiveness, and newer software features, typically around $1,500–$2,500 depending on configuration and market.

    MCU failure is inconvenient, but usually not the end of the car

    A failed MCU can be unnerving, and it can affect things like defrost controls and backup camera, but it doesn’t mean the battery or drive unit are done. Still, it’s a real cost to factor in if the car hasn’t been updated.

    How to evaluate the MCU on a test drive

    1. Cold start test

    Ask the seller to leave the car asleep. When you arrive, note how long the main screen takes to fully wake up and respond. Multi‑minute boot times can indicate a weak MCU.

    2. Stress the system

    While driving, run navigation, streaming audio, and adjust climate. Watch for lag, stuttering, or spontaneous reboots of the screen.

    3. Check recall history

    Ask for Tesla service records or check the car’s history in the Tesla app (if available) to see whether the eMMC or MCU has already been replaced.

    4. Budget for an upgrade

    If it’s still original MCU1, mentally park $1,500–$2,000 in your budget for repair or upgrade within the next few years.

    Those fancy door handles: They’re a known weak spot

    The sleek, flush retracting door handles are a Model S signature, and one of its most notorious problem areas, especially on 2014–2016 cars. Owners report handles that won’t present, won’t retract, or work intermittently. Internally, small micro‑switches and wiring harnesses do the hard work, and over time, they can wear or break.

    By 2026, there’s even a class‑action lawsuit targeting alleged handle defects in 2014–2016 Model S cars, arguing that the design was failure‑prone and potentially a safety risk if a handle won’t deploy in an emergency. Tesla later redesigned the handle mechanism for newer cars, which tend to be more reliable.

    • Handle doesn’t extend when you approach with the key or phone
    • Handle extends but won’t register a pull to unlock
    • Handle stuck half‑extended or feels loose compared with the others
    • Door must be opened from inside, or you have to climb in from another door

    The good news about door handles

    Third‑party EV shops and DIYers know these handles inside and out. Individual handle repairs are widely documented, and replacement parts and revised mechanisms are available. It’s annoying, not a deal‑breaker, as long as you price it in.

    Typical 2016 Model S door handle repair scenarios

    Costs will vary by region and whether you use Tesla service or an independent EV specialist.

    ScenarioWhat It MeansRough Cost Range (USD)
    One handle just failedCommon on 2014–2016; may be the first of several$300–$700
    Multiple handles already replacedPrevious owner has eaten some of the cost$0 now, but ask when and how they were repaired
    DIY repair with revised partsHandy owners can keep costs down$100–$300 per handle
    Seller just replaced all 4Nice bonus, handles should be good for yearsAdds real value versus a car with all originals

    Use this as a ballpark when comparing two used cars, one with fresh handles and one with all originals.

    Suspension, tires, and steering: What to watch

    Think about what a 2016 Model S has probably lived through: heavy curb weight, instant torque, and city streets that don’t care how expensive your wheels are. Not surprisingly, suspension and tire wear show up among common 2016 Tesla Model S problems, especially on cars with bigger wheels (20–21 inches) or lots of rough‑road miles.

    Common wear items on 2016 Model S ride and handling

    Most of these are normal for a big luxury car, but still worth checking closely.

    Control arms & links

    Listen for clunks or creaks over speed bumps. Worn front control arms and suspension links are a known issue on earlier Model S years and can mean a four‑figure repair if you do a major refresh.

    Air suspension components

    Some trims have air suspension. Aging air struts or valves can cause uneven ride height or warning messages. Replacing air struts isn’t cheap, so be alert to sagging corners or compressor noise.

    Tire wear & alignment

    Instant torque plus weight means tires don’t last forever. Uneven wear at the inner edges can signal alignment problems or worn suspension bushings, another reason to get a thorough inspection. (And yes, those 21s look fantastic but cost a pretty penny to replace.)

    Don’t skip the under‑car inspection

    It’s easy to get dazzled by the giant screen and launch control. Insist on a lift inspection so a technician can look for worn bushings, leaking shocks, bent wheels, and underbody damage, especially on high‑mileage 2016 cars.

    Battery and charging on a 2016 Model S

    Battery health is the make‑or‑break question for any used EV. The encouraging news: fleet data for Model S packs suggests they typically lose only about 5% capacity over the first 50,000 miles, then degradation tapers off. Many 2015–2017 owners report mid‑80s to low‑90s percent remaining capacity after around 90,000–120,000 miles when measured with apps or full‑charge estimates.

    That said, 2016 packs aren’t all created equal. Some 90 kWh packs have seen more aggressive degradation than 75 kWh and 85 kWh versions, especially if they lived on frequent DC fast charging or sat at 100% charge for extended periods. The original 8‑year, unlimited‑mile battery and drive unit warranty means many 2016 batteries remain under warranty until sometime in 2024–2026, depending on in‑service date, but that window is closing.

    • Ask for a photo of the car at 100% charge showing rated range.
    • Use an app or Tesla’s own energy screen to estimate remaining capacity.
    • Look for Supercharging throttling or unusually slow DC charging on a test trip.
    • Check for any past battery or drive‑unit replacements in service history.

    Don’t obsess over a few percentage points

    An 86% battery versus 90% sounds dramatic on paper, but in real driving it might mean a 10–20 mile difference. Focus on obvious outliers, a 2016 car that charges to only 60–65% of its original range deserves deeper investigation or a softer offer.

    Software age, Autopilot, and tech obsolescence

    A 2016 Model S is still a tech car, but you’ll feel the years. Most 2016s came with Autopilot 1 (AP1) or early hardware for AP2. AP1 can steer and follow lanes on highways but doesn’t get the latest Full Self‑Driving features, and many newer convenience features (like advanced Sentry mode and some visualizations) require newer hardware and MCU2.

    What feels dated

    • Slower response from MCU1, especially with maps and streaming.
    • Older graphics and in‑car apps compared with late‑model Teslas.
    • Limited Autopilot feature set on AP1 hardware.
    • No native support for some newer Tesla safety and convenience updates.

    What still works great

    • Over‑the‑air software updates (within hardware limits).
    • Navigation with Supercharger routing.
    • Remote app functions like preconditioning and charge control.
    • The basic EV driving experience, quiet, fast, and smooth.

    Be honest with yourself about tech expectations

    If you’re coming from a recent smartphone and a 2023 EV, a 2016 Model S may feel like stepping back a generation. If you’re moving up from a 2012 luxury sedan, it’ll still feel futuristic. Align your expectations, and your budget for upgrades, accordingly.

    Recalls and safety updates for 2016 Model S

    Like most vehicles from this era, the 2016 Model S has seen multiple recalls and safety campaigns. That’s not necessarily a reason to walk away, what matters is whether the work has been completed. Tesla performs recall repairs for free, regardless of age or mileage.

    Key recall and safety items affecting many 2016 Model S cars

    Exact applicability depends on VIN; always verify for a specific vehicle.

    IssueModel Years AffectedWhy It Matters
    Takata front passenger airbag2014–2016 Model SIndustry‑wide inflator recall; Tesla replaces affected airbags at no charge.
    Steering assist bolt corrosionCertain Model S years including 2016Corroded bolts can reduce or lose power steering assist, especially in cold, salty climates.
    Seat belt inspection/anchor recallsVarious Model S yearsEnsures belts are properly anchored and function correctly in a crash.
    8GB eMMC/MCU recallEarly MCU1 carsAddresses the failing memory chip that can cause the center screen to black out.
    Software‑based safety updatesMany Tesla models including 2016 Model SOver‑the‑air updates for items like FSD behaviors, window reversal, and chimes.

    Ask the seller for documentation, and verify via Tesla or NHTSA’s recall lookup tools.

    How to check recall status

    Use the Tesla app or Tesla’s recall lookup with the VIN, and cross‑check with the NHTSA recall search tool. For a 2016 car, you want to see evidence that Takata airbag and eMMC/MCU campaigns have been completed.

    What it all costs: Repair and ownership budget

    Running a 2016 Tesla Model S often costs less day‑to‑day than a comparable gas luxury car, no oil changes, fewer moving parts, and electricity instead of premium fuel. Where owners get caught off guard is unplanned repair costs on electronics, suspension, and cosmetic hardware.

    Typical out‑of‑warranty costs on a 2016 Model S

    These are ballpark figures to help you compare two cars and set a realistic budget.

    ItemTypical SituationApproximate Cost
    MCU1 replacement or MCU2 upgradeSlow or failing center screen$1,500–$2,500
    Single door handle repairHandle won’t present or open door$300–$700
    Multiple suspension componentsClunks, loose steering, uneven tire wear$800–$2,000+ depending on scope
    12V battery replacementAging accessory battery$200–$400
    Set of tires (19–21 in)Normal wear every 25k–40k miles$900–$2,000
    HV battery or drive‑unit replacementRare, usually under warranty on 2016 cars until roughly year 8$0 under warranty; out‑of‑warranty can be five figures, so verify coverage.

    Prices vary widely by region and whether you choose Tesla service or an independent EV specialist.

    Don’t buy at the top of your budget

    On a 10‑year‑old luxury EV, maxing out your budget on the purchase price and leaving no room for repairs is asking for heartburn. Keep a cushion, especially if MCU, suspension, or door handles haven’t been addressed.

    Pre-purchase checklist for a used 2016 Model S

    If you’re still with me, you’re serious, and that’s good. The difference between a fantastic 2016 Model S and a money pit is usually how well you vet the car before you sign anything. Use this checklist as your short course in being that buyer who doesn’t miss the small stuff.

    Your 2016 Model S pre‑purchase checklist

    1. Verify battery health and range

    Get a photo or in‑person look at the car at 100% charge and note the rated range. Compare that to the original EPA rating for that trim. Moderate loss is fine; severe loss should lower the price or send you to the next car.

    2. Test the MCU thoroughly

    From a cold car, check boot time and responsiveness. Use navigation, media streaming, and vehicle settings. Ask if the eMMC/MCU recall was completed and whether it’s been upgraded to MCU2.

    3. Operate every door handle

    Walk the car, lock and unlock it multiple times, and make sure each handle presents and opens the door smoothly. If the seller shrugs off a flaky handle, use that as leverage, or insist it’s repaired before delivery.

    4. Inspect suspension and tires

    On the test drive, listen for clunks over bumps and feel for vibration at highway speed. Afterward, check tire wear patterns and ask for an inspection report from a shop familiar with Teslas.

    5. Check recall and service history

    Use the VIN to verify recall completion for Takata airbags, steering bolts, and eMMC. Ask for Tesla service invoices; look for past battery, drive‑unit, or major electrical work, which can actually be a positive sign.

    6. Confirm charging behavior

    If possible, do a brief DC fast‑charge session and a Level 2 charge. Look for error messages or dramatically slow charging that doesn’t match the station’s capability.

    7. Evaluate tech needs and upgrade path

    Decide whether AP1 and MCU1 are enough for you or whether you’d budget for MCU2 and potential Autopilot hardware upgrades. It’s better to be realistic now than disappointed later.

    How Recharged helps you shop a 2016 Model S smarter

    If this all sounds like a lot to juggle, that’s because it is. A used 2016 Tesla Model S isn’t a toaster you buy off a shelf, it’s a complex, aging piece of high‑performance hardware. That’s exactly why Recharged exists.

    What you get with a 2016 Model S from Recharged

    More than a listing. It’s a diagnosis and a game plan.

    Recharged Score battery & health report

    Every vehicle comes with a Recharged Score Report that includes verified battery health, charging behavior, and fair‑market pricing, so you’re not guessing about pack condition or overpaying for a worn car.

    EV-specialist inspection

    Our EV‑focused technicians check MCU status, door handles, suspension, and recall completion. You see what’s been fixed, what might be coming, and how that factors into the price.

    Financing, trade‑in & delivery

    Recharged offers financing, trade‑in or instant offer, consignment, and nationwide delivery, all through a digital‑first experience. You can shop, get approved, and have a car delivered to your driveway without setting foot in a showroom.

    Ready to find your next EV?

    Browse Vehicles

    Want a hands‑on look?

    If you’re near Richmond, VA, you can visit the Recharged Experience Center to see vehicles in person, talk through battery reports, and get a feel for whether a 2016 Model S, or a newer used EV, fits your life.

    2016 Tesla Model S problems: FAQ

    Frequently asked questions about 2016 Tesla Model S problems

    Bottom line: Is a 2016 Tesla Model S worth it?

    A well‑sorted 2016 Tesla Model S can be one of the best values in the EV world: big‑car comfort, serious performance, and long‑distance road‑trip ability for the price of a new econobox. The catch is that you’re stepping into a 10‑year‑old, first‑wave luxury EV with known quirks, MCU, door handles, suspension, and aging tech. Those aren’t reasons to walk away; they’re reasons to be picky, to buy with documentation, and to keep some of your budget in reserve.

    If you’d rather not juggle battery reports, recall lists, and door‑handle roulette on your own, shopping through Recharged gives you a curated set of used EVs, including Teslas, with Recharged Score battery diagnostics, transparent pricing, EV‑specialist support, financing, trade‑in options, and even nationwide delivery. However you decide to shop, go into a 2016 Model S with clear eyes, the right questions, and a willingness to walk away. That’s how you turn “problem year” headlines into a smart, satisfying long‑term EV purchase.

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